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Changzhou Pinzheng Drying Equipment Co., Ltd. has developed a new type of chicken essence production line aiming at the development of chicken essence industry and the requirements of the people for chicken essence, which organically combines materials mixing, granulation, drying, screening and other processes to achieve automatic production, improve production efficiency and product quality, reduce labor intensity and production costs, and enhance the airtight performance, avoid material and environmental pollution, Make the production process more in line with GMP specifications.
The production line selects equipment with excellent performance suitable for the process, such as vertical high-speed mixer, rotary granulator, vibrating fluidized bed dryer, square vibrating screen, etc., to achieve a better combination. The contact parts of equipment and materials, as well as the drying medium circulation system, such as blower, heater, air inlet pipe, etc., are all made of high-quality stainless steel materials, which are salt-resistant, have undergone fine polishing, arc welding, no dead corners, and are convenient for discharging and cleaning, and avoid the possibility of contamination of products by unclean air. They are characterized by compact and advanced process design, exquisite equipment production, stable product quality, and easy cleaning and maintenance, Meet the requirements of users for producing high-quality chicken essence.
The vertical high-speed mixer is a mixing equipment developed by the company using domestic and foreign technologies. It not only solves the problem that it is difficult to mix the original powder materials evenly after adding water, but also has the function of crushing, which can save equipment investment for enterprises and improve production efficiency. Its mixing speed and uniformity are beyond the reach of other domestic mixers. It takes only 2-3 minutes to mix 150 kg of materials each time. After mixing, there are no particles in the middle of the materials, and no small lumps or small pieces can be found at all. The mixing uniformity reaches 100%. It is convenient to feed, discharge and clean, and the sealing is reliable, without dust. The rotary granulator makes the mixed materials into the required particles, with reasonable structure, high granulation forming rate, beautiful and uniform particles, and automatic discharge, which avoids particle damage caused by manual discharge, and is suitable for flow operation. The vibrating fluidized bed dryer adopts the method of sectional heating to control the temperature to ensure the quality of chicken essence. The pre-drying section adopts the high-pressure low air volume fan to completely fluidize the wet chicken essence particles; Low-pressure and high-air blower is used in the drying section, which can take away much water per unit time and dry evenly; The cooling section adopts high air volume fan, which can quickly take away heat and reduce product temperature, which not only meets the requirements of moisture control, but also facilitates the subsequent packaging process. This drying method improves the production efficiency, controls the drying temperature more effectively, and avoids the phenomenon of scorching chicken essence at high temperature. The quick-opening structure is adopted between the upper and lower bed bodies, which changes the traditional form of bolt fixation, and greatly facilitates the thorough cleaning of the system. The hole pattern of the paving bed plate adopts a combined structure, and the tongue hole is used in the front section, so that the material can move forward smoothly without material leakage; The middle and rear end adopt straight holes, the penetration rate of hot air is higher, and the heat exchange in the drying process is more sufficient. The lower bed body is supported by stainless steel seamless steel pipe, which makes the bed body more solid and has a longer service life. The inner part of the lower bed is made of stainless steel with full welding to prevent sewage from entering the insulation layer during cleaning, thus affecting the product quality. In addition, it is also equipped with a cleaning port to facilitate the cleaning of equipment. The square vibrating screen is a new generation of screening equipment developed by the company, which is efficient and energy-saving, simple in structure, continuous screening and convenient in operation and maintenance; The amplitude is adjustable, the volume is small, the processing capacity is large, the energy consumption is low, the noise is small, the fault is small, there is no dust flying, there is no cleaning dead angle, and it can fully meet the GMP requirements.
The production line is adaptable and widely used. In addition to the production of chicken essence, it can also be used in the production of medicine and food granules. It can also produce high-quality granules. At the same time, according to the characteristics of different materials and processes, relevant equipment can be appropriately added and replaced, and good results can be achieved.